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Estimating Pressure Drop

1. Compute the Reynolds Number:

Nre=6.31w
=
3,161 Qspgr
µD
µD

Nre = Reynolds number dimensionless
D = Inside diameter of mixer housing, inches
Q = Volumetric flow rate, gallons/minute
? w = Mass flow rate, pounds/hour
spgr =Specific gravity
µ =Absolute viscosity, centipoise

2.

If Nre < 500 the flow is laminar. Use either Fig.1 for LPD or Fig.3 for ISG mixers to estimate the pressure drop per element. If Nre > 500 the flow is turbulent. The pressure drop per element is estimated from Fig.2 for LPD or Fig.4 for ISG mixers.

3. Multipy the pressure drop per element by the number of elements to obtain the estimated pressure drop through the mixer.

4.

The estimated pressure drop must be corrected for physical properties as follows:

  • For turbulent flow, multiply the estimated pressure drop by the specific gravity and the correction factor K from table 2to obtain the actual pressure drop.
  • For laminar flow, the pressure drop is proportional to the viscosity. Since Figs.1 and 3 are based on a fluid having a viscosity of 10,000 cps, the actual pressure drop is calculated as follows:

Actual Pressure Drop = (fluid visc.cps) x est. pressure drop 10,000

5. To determine LLPD pressure drop multiply LPD pressure drop by 0.46 (if turbulent). In laminar flow the LPD and LLPD have similar pressure drop.

6.

If actual pressure drop exceeds the allowable value, repeat above steps using a larger mixer diameter.

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